Processing diamonds step by step
First, the specialist analyzes the rough diamond and decides how the diamond will be processed. Then the diamond is marked, cut and polished. Each diamond is unique and the whole procedure is specific for every particular stone. The yield depends above all on the shape and quality of the rough stone.
Cleaving is a method of splitting the stone in two or more parts with a single hit along the cleavable lines –that is to say only in a certain direction. This technique was used in India hundreds of years ago and it required great skill. Cleaving is always done parallel in the direction of the grain of the crystal. The stone is fastened in a wooden holder and opposite it another holder clamps a second sharp diamond to make a slit into the stone. It is then split after hitting a tool of steel with a hammer.
Sawing is carried out against the direction of the crystal grain. The diamond is fastened to a copper head using a special mixture of gypsum and limestone. Once the mixture hardens the head is clamped to the cutting machine. The stone is sawn by an extremely thin disk which is covered by oil and diamond powder and reaches a rotation speed of between 15.000 and 17.000 rpm. The best speed of sawing is approximately 1 mm per hour. Sawing of large stones can take up to several weeks.
A diamond gets its future shape by bruiting a cleaved or sawn stone. The traditional method is again mounting the diamond to the head of a lathe. By means of another stone mounted opposite it, bruiting is carried out whereby the stone obtains its round shape.
It is the process of creating facets on the stone. A diamond is clamped into the special pliers of the cutting machine, called a quadrant, at a precisely adjusted angle against the cutting disk. The cutting disk is made of steel and it is covered with a mixture of oil and diamond powder.
Tradition against modern
Although manual methods are still used, modern methods also play a very important role e. g. laser is used to mark the stone before cleaving, sawing and shaping. It is not necessary to concentrate on the crystal growth lines when using a laser but a diamond loses slightly more of its weight compared to older mechanical methods. In spite of the undeniable advantages of modern technology, human skill plays an irreplaceable role in the end of this process, which produces a fascinating cut jewel out of raw material. Several people always participate in the creation of one cut diamond. Usually one person makes the cutting design, another does the sawing, another bruiting and then at least two cutters follow, a so-called blocker and brillianter. Small diamonds, so called “melées”, are literally cut in bulk. Each facet type is cut by another cutter. These melée diamonds are cut exclusively in India and China, bigger diamonds in Belgium, Israel and USA.